Steps to Follow for Using a Tap and Die Set
If one works in a garage or is in the repair business then they how important is a good tap and die set. One should have a good tap and die set to get good results even if one is simply planning to use it for household purposes and minor repair works. Therefore one should exactly know how to use a tap and die set and how to choose the right set among various other options.
What is a tap and die set?
In general words, a tap and die set is a tool kit which is extensively used by the engineers, mechanics, and repairmen for threading. Threading is a process by which one can create threads of a screw.
A tap and die set includes taps which are creating the threads of a nut, which is the female part of the mating pair. Whereas a die is to create the threads on a bolt which is the male part of the mating pair. One can find various cutting and forming tools in the set. The entire process of creating threads of a nut is called as tapping and the process of creating threads on a bolt is called as threading.
Also, there are tools to clean a thread or called as chasing. And for this, a tap and die set usually have special types of taps and dies which are also called as chasers. These chasers make sure that the materials of the nut or bolt do not get wasted and the thread shall not become loose.
Common taps and dies found in the set
There are several types of taps and dies that one can find in a set. Some of them are:
How to use a tap and die set?
Using certain tools for any kind of work needs some practice and some patience. Same is with a tap and die set also, but it is not necessary that the one wanting to use these tools should highly train engineer or something. Everyone can learn how to use them only if they follow a certain step and practice a few times. So if one wants to know how to use a tap and die set, then read ahead:
Step 1: Thread number
Threading means creating threads in a nut or a bolt, thus the first thing to do is to decide what will be the thread number. Thread number is the number of threads that need to be created per inch of the object. This will entirely depend on the object and bolt, for this one can measure the number of threads in the lock or object using the bolt gauge.
Now after the thread number is decided one will have to choose the die (which is used to create threads on a bolt) for the right fit. One also need to makes sure that the wrench is in the right place so that it can guide the die and also hold it in an accurate position.
Step 2: Threading
This is the step where one will have to create the threads in a nut or the bolt. Before this first secure the lock so that the bol or the object does not move or less one can end up with partial threads and bad work. also, lubricate the metal properly otherwise it may emanate a lot of heat.
Next one needs to put the die in a horizontal position on the object. Then with the help of a wench have to secure the die and bolt in the perfect position and as the die will move slowly, the threads will be created on the bolt. One should also reverse the turn by half after a certain number of turns. Reverse turns will help in easy slicing of the metal. check the bolt which should have gone through the die properly.
Step 3: Make a bolt out of a steel rod
Die sets are really useful if one wants to create bolt out of a simple rod made of steel. Firstly for this one has to convert the flat end of the rod into a beveled end. This can be done using a grinder as it will bevel the ends perfectly. After this lubricate the rod and then repeat the same procedure that is mentioned above to create a bolt with the desired number of threads.
Step 4: Using the tap
Firstly one will have to choose the right size of the tap so that one can match it with the desired bolt. For creating threads, one needs to place the tap and then tighten in perfectly using the wench. After that one should start turning as the cutting end will go first and create threads perfectly.
Using Taps and Dies Video:
Choosing the right tap and die set
There are many varieties of tap and die sets in the market, and sometimes choosing the right one among all of them can be very difficult. For the right application and certain benefits, one should know their tools and choosing the correct tap and die set becomes crucial. If one pays a certain attention ot the details then the process of selection will become quite easier. Some of the factors to check are:
Choosing the right tap and die set will also help one understand how the set works properly. One should choose t spend some money so that they can end up a tap and die set which will last of years even after repeated usage.